Environmental Void Fill and Cushion Packaging

Void fill applications

To ensure the safe transit of your products all migration and movement of the goods must be minimised. By choosing the right void fill we will save you money in reduced breakages and create a more positive experience for your customers.

Our section below will help you determine which Opus Bio or Opus Air Tech cushion will best protect the product being packaged and shipped.


Opus Bio 200mm x 100mm/ 8" x 4"

Our smallest cushion is used for smaller void fill applications. It blocks and braces the product in the carton and protects against shock trauma in transit. The size of the cushion makes it ideal for those awkward gaps. This cushion is available in standard and super strength material making it suitable for both high and low impact applications.

Examples: Electrical equipment, Mobile phones, Pharmaceuticals, Perfumes, Online product distribution (DVD's), Toys.

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Opus Bio 200mm x 200mm/ 8" x 8"

This cushion size is best used for small to medium void fill applications. The larger cushion gives a better yield and lower cost per cubic metre than the 200 x 100 making it an extremely cost effective cushion. Made from the same material as the 200 x 100, this cushion still provides the same high degree of cushioning and protection. This cushion is available in standard and super strength material making it suitable for both high and low impact applications.

Examples: Smaller automotive components, Audio and visual equipment, FMCG, Consumables, Light fittings, Toys.

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Opus Bio 200mm x 250mm/ 8" x 10"

This cushion size is best used for medium to large void fill applications. The larger cushion gives a great yield and low cost per cubic metre, again making it excellent value for money. This is the largest of the 200mm cushions and provides the same high degree of cushioning and protection as its smaller brother and sister. Like all of the Opus Bio range, this cushion size is available in standard and super strength film making it suitable for both high and low impact applications.

Examples: Small to medium computer hardware, Online gift items, Pharmaceuticals, FMCG.

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Opus Bio 400mm x 120mm/ 16" x 4.75"

This is the second largest Opus Bio cushion we produce and is a great choice for filling large voids at the lowest cost per cubic metre. An ideal choice when packing around boxes where the 400 x 160 may just be a little to large for your requirements and the 400 x 100 not quite large enough. This cushion also provides excellent cushioning and all round protection. Like all of the Opus Bio range it is available in standard and super strength material.

Examples: Medium household goods, Audio equipment, Computer hardware.

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Opus Bio 400mm x 160mm/ 16" x 6.3"

This is the largest Opus Bio cushion we produce and is the best product for filling large voids at the lowest cost per cubic metre. This cushion also provides excellent cushioning and all round protection. Replicating  all of the Opus Bio range it is available in standard and super strength material.

Examples: Automotive parts, Engineering, Larger consumer goods, Furniture, Hardware, Sport and leisure equipment.

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